Foam Skin Insulated & AP Sheathed (ALPETH) Jelly Filled Cables to ICEA S-84-608

Foam Skin Insulated AP Sheathed ALPETH Jelly Filled Cables to ICEA S 84 608 1

Foam Skin Insulated AP Sheathed ALPETH Jelly Filled Cables to ICEA S 84 608 2

Application The cables are designed for use in access or trunk networks, from telephone exchange to subscriber area. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand.Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations where additional mechanical or rodent protection is required. A figure-8 self support option is offered for aerial installation.The cables are designed for use in access or trunk networks, from telephone exchange to subscriber area. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand.Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations where additional mechanical or rodent protection is required. A figure-8 self support option is offered for aerial installation.
Standards ANSI/ICEA S-84-608
Construction
Conductors:  Solid annealed bare copper, 0.4/0.5/0.63/0.9mm as per ASTM B-3/class 1 of IEC 60228
Insulation:  Foam skin which is a composite polyethylene insulation made of an inner cellular layer and an outer solid skin as per ASTM D 1248/IEC 60708
Twisted Pairs: Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk
Cabling Element Twisted Pairs
Cable Core Assembly Cables of 25 pairs or less are assembled into cylindrical core. Cables larger than 25 pairs are assembled into units, which are then used to form the core. Units are identified by colour coded binders. Standard construction is per ICEA S-84-608 given in Cable Make Up Diagram
Core Wrapping One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors
Moisture Barrier A layer of corrugated bare aluminium tape (0.2mm/8mil) is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensures a barrier against water vapor
Filling The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable.The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. 
The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield, shield and sheath within the cable core
Sheath   Black low density polyethylene as per ASTM D 1248/IEC 60708, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants
Ripcord(optional) A ripcord made of polyamide is placed parallel to the core to facilitate sheath removal
Spare Pairs (optional) Spare pairs may be incorporated for large pair cables
Continuity Wire (optional) One tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen
Optional Construction
Armoured Cable 0.15mm/6mil thick corrugated steel tape armour is applied with an overlap over an optional inner polyethylene sheath. An outer polyethylene sheath is applied over the armour
Self-Support Cables A 7-strand galvanized steel strand is used as support wire. Black polyethylene sheath covers both core and support wire in a figure-8 construction
Shield Options There are 8 different shield options which can be offered in this standard:
1) 8 mil bare aluminium tape
2) 8 mil coated aluminium tape
3) 5 mil copper tape
4) 5 mil copper clad alloy steel tape
5) 5 mil copper clad stainless steel tape
6) 6 mil & 7 mil 194 copper alloy tape
7) 6 mil bare steel tape
8) 6 mil coated steel tape

Electrical Properties

Nominal Conductor Diameter

mm

0.4

0.5

0.63

0.9

Conductor Gauge Size

AWG

26

24

22

19

Maximum Average DC Resistance

Ω/km / Ω/mile

140/225

87/140

55/88.6

27.0/43.4

Maximum Individual DC Resistance

Ω/km / Ω/mile

144.2/232

89.5/144

56.5/91.0

28.0/45.0

Minimum Insulation Resistance @500V DC

MΩ.km / MΩ.mile

1600/1000

1600/1000

1600/1000

1600/1000

Maximum Average Resistance Unbalance

%

1.5

1.5

1.5

1.5

Maximum Individual Resistance Unbalance

%

5

5

5

5

Average Mutual Capacitance

nF/km / nF/kft

48.5-54.0

48.5-54.0

48.5-54.0

48.5-54.0

/14.8-16.5

/14.8-16.5

/14.8-16.5

/14.8-16.5

Maximum Individual Mutual Capacitance

nF/km / nF/kft

57/17.4

57/17.4

57/17.4

57/17.4

Maximum Individual Capacitance Unbalance pair-to-pair

pF/km / pF/kft

145/44

145/44

145/44

145/44

Capacitance Unbalance RMS pair-to-pair

pF/km / pF/kft

45/13.7

45/13.7

45/13.7

45/13.7

Maximum Individual Capacitance Unbalance pair-to-ground

pF/km / pF/kft

2625/800

2625/800

2625/800

2625/800

Maximum Average Capacitance Unbalance pair-to-ground

pF/km / pF/kft

574/175

574/175

574/175

574/175

Maximum Conductor Loop Resistance @20°C

Ω/km / Ω/mile

300/482

192/309

114/183.6

60/96.4

Impedance @1KHz

Ω

994

796

660

445

Impedance @100KHz

Ω

147

134

125

122

Impedance @512KHz

Ω

120

118

117

116

Impedance @1MHz

Ω

117

115

114

113

Maximum Average  Attenuation @0.8KHz

dB/km / dB/kft

1.64/0.5

1.30/0.39

1.04/0.32

0.74/0.22

Maximum Average  Attenuation @1KHz

dB/km / dB/kft

1.68/0.51

1.35/0.41

1.08/0.33

0.76/0.23

Maximum Average  Attenuation @3KHz

dB/km / dB/kft

3.18/0.97

2.52/0.77

2.01/0.61

1.42/0.43

Maximum Average Attenuation @150KHz

dB/km / dB/kft

11.4/3.47

8.3/2.53

6.2/1.89

4.4/1.34

Maximum Average  Attenuation @772KHz

dB/km / dB/kft

24.3/7.4

19.4/5.9

15.4/4.7

10.8/3.3

Maximum Average  Attenuation @1000KHz

dB/km / dB/kft

27.1/8.25

21.4/6.52

17.5/5.33

12.8/3.89

Dielectric Strength

 

 

 

 

 

Conductor to Conductor (3secs)

V DC

2400

3000

4000

5000

Conductor to Screen (3secs)

V DC

10000

10000

10000

10000

Minimum EL Far-end Cross-talk-Mean Power Sum

 

 

 

 

 

@150KHz

dB/305m / dB/kft

61

63

63

65

@772KHz

dB/305m / dB/kft

47

49

49

57

@1.6MHz

dB/305m / dB/kft

41

42

43

44

@3.15MHz

dB/305m / dB/kft

35

37

37

39

@6.3MHz

dB/305m / dB/kft

29

31

31

33

Minimum Far-end Cross-talk-Worst Pair Power Sum

 

 

 

 

 

@150KHz

dB/305m / dB/kft

57

57

57

59

@772KHz

dB/305m / dB/kft

43

43

43

45

@1.6MHz

dB/305m / dB/kft

37

37

37

39

@3.15MHz

dB/305m / dB/kft

31

31

31

33

@6.3MHz

dB/305m / dB/kft

25

25

25

27

Minimum Near-end Cross-talk-Mean Power Sum

 

 

 

 

 

@150KHz

dB/305m / dB/kft

58

58

58

58

@772KHz

dB/305m / dB/kft

47

47

47

47

@1.6MHz

dB/305m / dB/kft

43

43

43

43

@3.15MHz

dB/305m / dB/kft

38

38

38

38

@6.3MHz

dB/305m / dB/kft

34

34

34

34

Minimum Near-end Cross-talk-Worst Pair Power Sum

 

 

 

 

 

@150KHz

dB/305m / dB/kft

53

53

53

53

@772KHz

dB/305m / dB/kft

42

42

42

42

@1.6MHz

dB/305m / dB/kft

38

38

38

38

@3.15MHz

dB/305m / dB/kft

33

33

33

33

@6.3MHz

dB/305m / dB/kft

29

29

29

29

Nominal Insulation Thickness

mm

0.175

0.2

0.26

0.3

Nominal Insulated Conductor Diameter

mm

0.75

0.9

1.15

1.5